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Dimplex Thermal Solutions
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Industrial Lasers Require Thermal Management, GDTS Delivers New Solution

iCLS | Glen Dimplex Thermal SolutionsIndustrial lasers are used for a variety of applications – from cutting, printing, and welding to marking and drilling – each with its own specific requirements. Regardless of the laser’s purpose, cooling at a consistent, precise temperature is key to the laser’s efficiency and total cost of ownership.

Glen Dimplex Thermal Solutions (GDTS) set out to develop an integrated cooling solution to improve the performance of high-powered lasers. Our new Intelligent Laser Cooling System (iLCS) delivers smart technology, improved uptime, and a reduction in the overall footprint to offer a cooling system so efficient you won’t even know it’s running.

Why Lasers Need Chillers

Performance of industrial lasers is affected by the heat generated by the system. Increased operating temperatures also increase the laser’s wavelength, reducing the overall optical conversion in the process. Precise and consistent cooling allows each emitter to maintain a narrower band and improves alignment.

Changes in beam power levels and turning the beam on and off create wide fluctuations in heat load.
Temperature fluctuations associated with these heat load changes can cause overheating of key laser components, such as the laser heads. Cooling at a consistent, precise temperature will improve the beam quality as well as protect the laser system investment with the reduction of thermal stress. Reducing the thermal stress that causes component failures will improve the mean time between failure (MTBF) and ensure optimal laser performance.

The type of cooling required is determined by several factors, including laser wattage, resonator efficiency, resonator and optics temperature requirements, and ambient temperature conditions.

Ambient cooling systems are most effective at dissipating heat for but not necessarily holding precise temperature stability. When the air-cooled medium is not enough, these laser systems may use liquid-to-liquid cooling systems that can be combined with chilled facility water stemming from a cooling tower. Liquid-to-liquid chillers use a mechanical pump, reservoir, tubing, and fittings to transfer heat to facility water via a heat exchanger.

For laser systems in which the resonator and optics operating temperature requirements are at or below ambient, vapor compression (VC) designed water chillers are typically used for cooling. VC water chillers embody a refrigeration system composed of a compressor, condenser, expansion valve, and evaporator, that transfers heat from the process cooling water directly to the air via an air-cooled condenser or to a facility chilled water system through a water-cooled condenser. VC water chillers can handle very high heat loads and when equipped with the proper control systems are able to hold the process cooling water within very precise temperature tolerances <±0.5°F.

Why iLCS is the Best Chiller for Lasers

The iLCS is designed to partner with laser equipment for maximum efficiency and system life.

This OEM-specific VC chiller incorporates technology to integrate better with equipment, and takes less time to install, setup, and operate. Using machine-to-machine communication linked to building management systems, built-in electronic sensors monitor the tank levels, de-ionized water quality, fluid pressure and flow, and automatically adjusts the motorized hot gas bypass to modulate the refrigeration circuit, enabling precise temperature control.

The iLCS incorporates one refrigeration circuit that can provide cooling to multiple fluid circuits, eliminating the need for multiple chillers. Another unique feature is the use of dual compressors to better match the variable heat loads, improve efficiency, and reduce component failure.

The intelligent controller alerts customers of the chiller health and predictive measures to prevent downtime. When the chiller needs maintenance, the interior design coupled with the use of wire harnesses aids the technician to quickly service the unit, limiting downtime.

We offer a range of sizes from 3- to 30-Ton cooling capacities to meet the cooling needs of all laser systems. Single, double, and triple circuit designs as well as custom color and private labeling options are also available.

To learn more about Glen Dimplex Thermals Solutions’ Intelligent Laser Cooling System, visit our laser webpage, view a PDF about the iCLS, or contact us today.

Author: sramaker

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PreviousPrevious post:Chiller Selection: Balancing Precision and CostNextNext post:New Chiller Technology Helps Industrial Lasers Keep Their Cool

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GDTS Advantages

Uptime

Unparalleled System Uptime

Built-in redundancy produces a 99.96% uptime rate. Smart controllers prevent production interruptions.

Temperature Control

Precise Temperature Control

Maintain temperature stability of +/1°F. Custom solutions that perform in extreme ambient conditions as low as -20°F.

Energy

Highest Energy Efficiency

Recirculating water saves money on utility costs. Smart controls saving energy and component life.

Cost

Lowest Total Cost of Ownership

Robust craftsmanship that is fully tested in-house. 18-month warranty, plus 24/7 phone support and field service technicians.


About Glen Dimplex Thermal Solutions (GDTS)

We understand that most processes today utilize fluid cooling systems which are critical to maximizing process efficiency and equipment longevity. Our cooling expertise and responsive customer service are available in several options as well as the ability to develop a customized OEM design.

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Parts Included In 2016 Promotion
Part # Description 
360437 PUMP PLATE ADAPTOR GRUND TO WALRUS
430292 BIG BLUE O-RING REPLACEMENT KIT
608290 IN/OUT FAN CONV ASSEM 16″-5/8 3PH
608294 IN/OUT FAN CONV ASSEM 18″-5/8 3PH
608297 OUTDOOR FAN CONV ASSEM 18″-5/8 1PH
608586 FAN ASSEMBLY 18″-5/8 1PH OUTDOOR
609918 OUTDOOR FAN CONV ASSEM 16″-5/8 1PH
612087 TPHK8T6-5S PUMP TO REPLACE CRKI8
1702001 C1521761D3X PUMP 1HP (P122-SUS)
4300070 FILTER 17-3/4 X 57
4300110 FILTER 18-3/4 X 42
4300123 FILTER 21-3/4 X 57
4300130 FILTER 22-3/4 X 44-3/4
4300134 FILTER 61.5 X 16.5
4300142 FILTER 28-7/8 X 57
4300157 FILTER 23-3/4 X 47-3/4
4300200 FILTER 22-1/2 X 41-1/4
1751752 P122-S 1ST1E2C4SE PUMP 1 HP WO
1751753 P124-S 1ST1G2A4SE PUMP 2 HP WO
5000570 CM10-2 A-S-I-E-AQQE E-A-A-N PUMP
2990900 RHA-100ATC REFRACTORMETER
2990538 PROPY GLYCOL 30% 55 GL DRUM P-300
2990600 ETHYLENE GLYCOL 5 GALLON/PAIL 100%
2990601 ETHYLENE GLYCOL 30% MIX- 5 GALLON
2990602 ETHYLENE GLYCOL- 55 GAL DRUM 100%
2990603 ETHYLENE GLYCOL 55 GALLON DRUM 50%
2990604 ETHYLENE GLYCOL 55 GALLON DRUM 30%
2990605 ETHYLENE GLYCOL 55 GALLON DRUM 45%
2990606 ETHYLENE GLYCOL 5 GALLON PAIL 50%
2990609 PROPYLENE GLYCOL 30% 55 GALLON DRUM
2990610 PROPYLENE GLYCOL 5 GALLON/PAIL 30%
2990611 PROPYLENE GLYCOL 50% 55 GL DRUM
2990612 PROPYLENE GLYCOL 50% 5 GL PAIL
3899405 611444-01 (E149) FAN BLADE 24 16DEG
4500028 610347-01 FAN BLADE 24 33 DEG 5/8
4500035 61142601 FAN BLADE 18 5/8 KEY
4500036 61146601 FAN BLADE 16 5/8 KEY
4001310 K1324 MOTOR 56C 1/2HP 3PH TEFC
4051301 MOTOR #W#48T17T144* 1/2 HP 3PH 5/8
4051311 048A170F1H MOTOR 1/2 HP 1PH5/8 KEY
4051320 MOTOR 056T11T5542 56YZ 1-1/2HP 3PH
4070113 MOTOR 48Y FRAME 1/3 HP 1 PH
4391164 FILTER BAG 4X14 POLPROPYLENE 50MIC
4504182 VENTURI 18″ GALVANIZED DWG #201678
4330900 D3350-0043P FILTER 1/2″NPT 80 MESH
4330501 151122 BUNA O RING FOR BIG BLUE
4331001 R50-BBS FILTER CARTRIDGE 50 MICRON
4331005 SW-3 WRENCH 150296 PENTAIR
4331007 WPX100BB97P FILTER CARTRIDGE 100M**
1731538 101B125F11BD PUMP VANE 2 GPM
1732507 104E240F11BC VANE PUMP (P132-B) 4GP
1732509 104E240F11XX PUMP VANE 4GPM NO RELF
1732511 COUPLING 3045 5/8 PROCON
1732512 1048-1C ADAPTOR 56C FRAME PROCON
1732602 104B240F11BC PUMP VANE 240 GPH
4090103 114067 MOTOR 1 HP (E143-B)
4090106 110353 MOTOR 1/2 HP (E145-3)
4507018 FAN GUARD 18″ DIA 1.5″ TALL
4507019 FAN GUARD 18″ DIA 4.5″ TALL
4391138 PE-100-P-4-S FILTER BAG
1679000 3400K111 PUMP 232 5HP 6.3″ IMP
1399025 810S037B01 FAN MOTOR
1785001 TPHK2T7-7S PUMP VERTICAL STAINLESS
1785003 TPHK4T5-5S PUMP VERTICAL STAINLESS
1785004 TPHK4T7-7S PUMP VERTICAL STAINLESS
1785007 TPHK8T6-5S PUMP VERTICAL STAINLESS
1785010 CDLKF4-80/8 PUMP VERTICAL STAINLESS
4331230 OR-5 O RING WATTS BIG BLUE 10/20
1751526 1MS1E4D4 PUMP 1 HP TEFC STAINLESS
1751527 1MS1E5D4 PUMP 1 HP TEFC STAINLESS 3
1751528 1MS1G5B4 PUMP 2HP TEFC STAINLESS 3
1751570 2HM1G5E3KK PUMP 2 HP TEFC SS
4800119 18″ FN045-4DH.2F.V7P2 W/ WALLPLATE
4800138 20″ FN050-4DK.4I.V7P1 156754
1732603 1113 CLAMP V-BAND
1751590 1ST1G5A4 PUMP 2 HP TEFC STAINLESS
1751754 P126-S 2ST1H2A4SE PUMP 3 HP WO
1751755 3ST1J2G4SE PUMP 5 HP WO (P128-S)
1760213 LB0512TE PUMP 1/2HP 115-230/1/50-60
1769019 10K55 SEAL KIT (FITS 1MS / 1ST)VITN
1781028 CRKI4-50 PUMP VERTICAL SS NEMA
1785000 TPHK2T5-5S PUMP VERTICAL STAINLESS
2990537 PROPY GLYCOL 50% 55 GL DRUM P-323
2990539 P-323 GLYCOL 5 GALLON/PAIL 100%
2990541 PROPY GLYCOL 100% 55 GL DRUM P-323
2990607 PROPYLENE GLYCOL 100% DRUM
2990608 PROPYLENE GLYCOL 5 GL 100%
2990613 ETHYLENE GLYCOL 5 GALLON/PAIL 45%
4090105 115726 MOTOR 1/2 HP (E145) 5/8 KEY
4300120 FILTER 18-3/4 X 44-3/4
4300170 FILTER 30 X 30
4330001 150238 FILTER 1 BIG BLUE # 10
4330006 150236 FILTER 1-1/2 BIG BLUE # 20
4331012 R50 FILTER CARTRIDGE 50 MICRON
4331013 CARTRIDGE COUPLER FOR #20 FILTER
4331210 PCF1-20MB FILTER CART. 155274-43
4395004 100 MICRON FILTER #4 BAG
4500038 610542-01 (E148) FAN BLADE 18 5/8
4800131 18″ FB045-4DK.4F.V4P FAN 135610
4800131 18″ FB045-4DK.4F.V4P FAN 135610
5000009 O-RING, 1.174 ID X .103 WIDTH
5001343 DROP SHIP PACKAGING GLYCOL 5GAL PAIL
600102-S PROCON PUMP 2GPM 1PH RELIEF***SRV
600110-S PROCON PUMP 240GPH 1PH RELIEF***SRV
612542-S PROCON PUMP 4GPM 3PH RELIEF***SRV